Atomic-Site Control Unlocks Durable Acidic OER in Ru–Co₃O₄

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Atomic-Site Control Unlocks Durable Acidic OER in Ru–Co₃O₄
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Site-selective Ru doping in spinel Co3O4 unlocks dual-site synergy for acidic water electrolysis - Catal

The development of stable, efficient, and low-cost catalysts for the oxygen evolution reaction (OER) in acidic media, along with a deeper understanding of the underlying reaction mechanisms, remains a central focus in the field of acidic water electrolysis. Herein, catalysts were strategically designed to selectively substitute octahedral and tetrahedral Co sites in Co3O4 with Ru to figure out the role of metal site in different coordination environments for acidic OER activity and stability. By regulating the synthesis strategy and tailoring the crystal coordination environment, we achieved Oct-RuxCo3-xO4 and Tet-RuxCo3-xO4 samples with selective substitution of Ru at octahedral and tetrahedral sites in Co3O4. Experimental and theoretical analysis confirm that Ru substitution at octahedral Co3+ sites activates a dual-metal Ruoct-O-Cooct active center through the oxide path mechanism (OPM) with a reduced energy barrier, whereas tetrahedral substitution disrupts orbital overlap due to excessive atomic spacing. The electron transfer within the Ruoct-O-Cooct configuration effectively suppresses cobalt over-oxidation and dissolution. Consequently, the octahedrally substituted Oct-Ru0.13Co2.87O4 catalyst with only 4 at% Ru exhibits moderate yet promising acidic OER performance, requiring a low overpotential of 240 mV and demonstrating stable operation for over 240 h at 10 mA cm⁻². This performance notably surpasses that of the tetrahedral substituted counterpart, which requires a higher overpotential of 280 mV and sustains stability for only 42 h. This work provides new insights into site-selective substitution strategies in spinel oxides, and establishes a paradigm for designing cost-effective non-precious metal-based catalysts for hydrogen production.

In this work, we demonstrate that crystallographic site control of ruthenium in spinel Co₃O₄ is decisive for efficient and durable acidic oxygen evolution. Selective octahedral Ru substitution forms a cooperative Ruₒct–O–Coₒct active motif that activates the oxide-path mechanism, suppresses cobalt over-oxidation, and enables stable OER performance with only minimal Ru content. The optimized Oct-Ru₀.₁₃Co₂.₈₇O₄ catalyst therefore delivers low overpotential and long-term stability, highlighting site-specific engineering as a practical strategy for low-precious-metal PEM electrolysis anodes.

Key Insights

  • Site-selective Ru doping in spinel Co₃O₄ enables direct comparison between octahedral (Co³⁺) and tetrahedral (Co²⁺) substitution.
  • Octahedral Ru incorporation creates a synergistic Ruₒct–O–Coₒct dual-metal active center, enabling the oxide-path mechanism with a reduced reaction barrier.
  • The optimized Oct-Ru₀.₁₃Co₂.₈₇O₄ achieves a low overpotential of 240 mV at 10 mA cm⁻² and remains stable for over 240 h in acidic electrolyte.
  • Tetrahedral Ru substitution disrupts orbital overlap, leading to higher overpotential and rapid degradation.
  • Electron transfer within the Ru–O–Co framework suppresses cobalt over-oxidation and dissolution, accounting for the enhanced durability.

Why It Matters

  • Identifies octahedral Co³⁺ sites as the intrinsic active centers for acidic OER in spinel Co₃O₄.
  • Demonstrates that high activity and durability can be achieved with only ~4 at% Ru, substantially reducing noble-metal demand.
  • Establishes crystallographic site engineering as a general, scalable design principle for next-generation PEM water-electrolysis anodes.

Authors, Corresponding Authors, and Affiliations

Authors: Yumeng Wang, Yaling Zhang, Shiyao Chen, Yameng Fan, Jian Peng, Tofik Ahmed Shifa, Alberto Vomiero, Yaping Li*, Fengmei Wang*, and Xiaoming Sun* (corresponding authors).

Corresponding Authors (Emails):

  • Yaping Li — liyp@mail.buct.edu.cn
  • Fengmei Wang — wangfm@buct.edu.cn
  • Xiaoming Sun — sunxm@mail.buct.edu.cn

Affiliations: State Key Laboratory of Chemical Resource Engineering, College of Chemistry, Beijing University of Chemical Technology, Beijing, China; School of Science, RMIT University, Melbourne, Australia; Eastern Institute for Advanced Study, Eastern Institute of Technology, Ningbo, China; Department of Molecular Sciences and Nanosystems, Ca’ Foscari University of Venice, Venice, Italy.

How to Cite

Wang, Y., Zhang, Y., Chen, S. et al. Site-selective Ru doping in spinel Co3O4 unlocks dual-site synergy for acidic water electrolysis. Catal 2, 4 (2026). https://doi.org/10.1007/s44422-026-00018-w 

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