Turning Carbon into Fuel: Breakthroughs in Fe-Based Catalysts for Efficient CO₂-to-Higher Alcohol Conversion

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Turning Carbon into Fuel: Breakthroughs in Fe-Based Catalysts for Efficient CO₂-to-Higher Alcohol Conversion
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Advances in Fe-based catalysts for the hydrogenation of carbon dioxide toward higher alcohols - Catal

Global warming has intensified the urgency of reducing carbon dioxide (CO2) emissions and developing high-efficiency CO2 conversion technologies. The hydrogenation of CO2 to higher alcohols (HA) is a promising approach to realize carbon cycling and mitigate emissions, as HA is a class of compounds widely used as alternative fuels, gasoline additives, and organic solvents. This route confers notable environmental and economic values and has thus become a research hotspot in the field of CO2 resource utilization. Nevertheless, the large-scale synthesis of HA via CO2 hydrogenation is still constrained by inherent challenges. These include the high chemical inertness of CO2 that leads to difficult activation, intricate reaction pathways with numerous competing side reactions, and poor product selectivity accompanied by the formation of methane, light hydrocarbons, and other byproducts. These bottlenecks have hampered the industrialization process and promoted in-depth explorations worldwide. Moreover, in the catalytic system, noble metal catalysts represented by Rh-based ones exhibit excellent selectivity toward CO2 hydrogenation products, but suffer from low CO2 conversion and high cost, which limits their industrial application. In contrast, non-noble metal catalysts have the advantage of low raw material cost and tunable activity. Among them, Fe-based catalysts are considered one of the most promising catalytic systems for this reaction due to their excellent CO2 activation capability. Hence, this review focuses on Fe-based catalysts for CO2 hydrogenation to HA, systematically summarizing the latest research progress in their design principles and practical applications. Specifically, it sequentially elaborates on the regulation and modification of metal promoters, the screening and functional modification of carrier materials, and the fundamental regulatory principles of catalytic mechanisms. It comprehensively clarifies the influence mechanisms and optimization approaches of each key factor on catalytic performance. Finally, the critical issues remaining in current research and the prospective directions for future development in this field are discussed.

In this review, we provide a comprehensive overview of recent progress in Fe-based catalysts for the hydrogenation of CO₂ to higher alcohols (C₂+OH). As global efforts to reduce carbon emissions intensify, the catalytic conversion of CO₂ into value-added fuels and chemicals has emerged as a promising strategy for carbon utilization. Among various catalytic systems, Fe-based catalysts stand out because of their low cost, excellent CO₂ activation capability, and intrinsic ability to promote carbon-chain growth through the synergistic reverse water–gas shift (RWGS) and Fischer–Tropsch synthesis (FTS) pathways. Our analysis highlights how catalyst design, promoter engineering, and support modification can significantly improve higher-alcohol selectivity and catalytic stability.

Key Insights

  • Fe-based catalysts are leading candidates for CO₂-to-alcohol conversion: Their strong CO₂ activation ability and unique capacity for C–C coupling make them highly attractive for higher alcohol synthesis.
  • Bimetallic promotion is highly effective: The incorporation of Co, Pd, Cu, and other metals can regulate Fe active phases, optimize electronic structures, and improve intermediate conversion efficiency.
  • Fe-Co alloy carbides demonstrated exceptional performance: Fe-Co catalysts achieved up to 51.1% CO₂ conversion and 49.1% higher alcohol selectivity, while maintaining stability for more than 1,000 hours.
  • PdFe alloy–Fe₅C₂ interfaces create synergistic active sites: These interfaces facilitate CO generation, CO dissociation, and carbon-chain propagation, resulting in enhanced higher-alcohol production and catalyst durability.
  • Alkali promoters play a key regulatory role: Na, K, and Cs modify the electronic properties of Fe active sites, balancing CO activation, hydrogenation, and C–C coupling to favor higher alcohol formation over hydrocarbons.
  • Support engineering is equally important: Metal oxides, carbon materials, and zeolites can regulate active-site dispersion, electronic transfer, oxygen-vacancy formation, and reaction pathways.
  • Carbon-based electron-buffer layers enhance ethanol synthesis: Optimized charge redistribution among ZnOx, Fe₅C₂, and Fe₃O₄ phases significantly increases ethanol productivity and catalyst stability.
  • Zeolite-supported systems offer long-term opportunities: Their confinement effects and tunable acidity provide unique advantages, although metal-support interactions and promoter migration remain challenges.

Significance of This Work

In this review, we highlight how metal promoters, support materials, and active-phase engineering work together to enhance the performance of Fe-based catalysts for CO₂ hydrogenation to higher alcohols. We show that rational catalyst design can improve CO₂ activation, C–C coupling, product selectivity, and catalyst stability. [News in English | Word]

We also identify key challenges—including limited alcohol selectivity, catalyst deactivation, and incomplete mechanistic understanding—and outline future opportunities in promoter-support synergy and advanced catalyst design. These insights provide a roadmap for developing efficient technologies that convert captured CO₂ into sustainable fuels and value-added chemicals.

Authors & Affiliations

Zexiu Yu, Peng Wang*, Thachapan Atchimarungsri, Lizhi Wu, Fan Bo, Xingang Li*, Hua Yang, and Li Tan*

Affiliations

  • State Key Laboratory of Green and Efficient Development of Phosphorus Resources, College of Chemistry, School of Future Technology, Fuzhou University, Fuzhou 350108, China.
  • The International Joint Institute of Tianjin University, Tianjin University, Tianjin 300072, China.
  • Chongqing Vocational Institute of Safety Technology, Chongqing 404020, China.

Corresponding Authors

Prof. Peng Wang
✉ p_wang@fzu.edu.cn

Prof. Xingang Li
✉ xingang_li@tju.edu.cn

Prof. Li Tan
✉ tan@fzu.edu.cn

How to Cite This Article

Yu, Z. et al. (2026). Advances in Fe-based catalysts for the hydrogenation of carbon dioxide toward higher alcohols. Catal, 2, 16.
https://doi.org/10.1007/s44422-026-00029-7 

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