Designing Carbon Catalysts for Green Hydrogen Peroxide Electrosynthesis
In this work, we provide a comprehensive review of carbonâbased electrocatalysts for the twoâelectron oxygen reduction reaction (2eâ» ORR) toward hydrogen peroxide (HâOâ), a promising green alternative to the conventional anthraquinone process. We systematically summarize recent advances spanning metalâfree carbons, carbonâsupported noble and nonânoble metals, singleâ and dualâatom catalysts, and MOF/COFâderived materials, with catalyst design as the unifying theme. By integrating mechanistic insightsâcentered on regulation of the key *OOH intermediateâwith materials engineering strategies, we establish clear structureâperformance relationships to guide the rational development of highly selective, active, and durable catalysts for decentralized HâOâ electrosynthesis.
Key Insights
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*OOH intermediate as the selectivity descriptor
The adsorption strength and stability of the *OOH intermediate determine the competition between the 2eâ» pathway (HâOâ formation) and the 4eâ» pathway (HâO formation). Moderate *OOH binding is essential for achieving high selectivity and activity. -
Metalâfree carbon catalysts
Strategies including heteroatom doping (N, B, S, P, F), defect and edge engineering, carbon hybridization tuning (spÂČ/spÂł/sp), and morphology regulation (porous, hollow, curved architectures) effectively tailor local electronic structures and reaction microenvironments, enabling efficient HâOâ production without metal leaching. -
Carbonâsupported metal catalysts
For both noble and nonânoble metals, particleâsize control, alloying, oxygenâvacancy engineering, and strong metalâsupport interactions suppress OâO bond cleavage and steer ORR selectivity toward the twoâelectron pathway. -
Singleâatom and dualâatom catalysts
Precise regulation of firstâ and secondâshell coordination environments enables atomicâlevel control over activity, selectivity, and stability, helping to overcome the longâstanding activityâselectivity tradeâoff under industrially relevant current densities. -
MOFâ and COFâderived catalysts
Frameworkâderived materials provide high activeâsite density, tunable microenvironments, and enhanced mass transport, offering promising platforms for scalable and deviceâintegrated HâOâ electrosynthesis.
Significance
This review highlights carbonâbased electrocatalysts as a key materials platform for green, efficient, and decentralized hydrogen peroxide production. By unifying fundamental reaction mechanisms with catalyst design strategies, our work clarifies how atomicâscale engineering translates into macroscopic performance. We further outline future directions, including AIâassisted catalyst discovery, in situ/operando mechanistic studies, synergistic multiâfactor regulation, and reactorâlevel integration, which are expected to accelerate the transition from laboratory research to practical, lowâcarbon HâOâ manufacturing.
Author Information
Xuan Wei, Ying Cao, Yuxing Ma, and Rui Cao*
Key Laboratory of Applied Surface and Colloid Chemistry, Ministry of Education
School of Chemistry and Chemical Engineering, Shaanxi Normal University
Xiâan 710119, China
Corresponding authors:
đ§ weixuan@snnu.edu.cn
đ§ ruicao@snnu.edu.cn
How to Cite
Wei X., Cao Y., Ma Y., Cao R.
Carbonâbased electrocatalysts for selective twoâelectron oxygen reduction.
Catal (2026) 2:5.
https://doi.org/10.1007/s44422â026â00019â9
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