Moisture‑Resistant Scalable Ambient‑Air Crystallization of Perovskite Films via Self‑Buffered Molecular Migration Strategy

Moisture‑Resistant Scalable Ambient‑Air Crystallization of Perovskite Films via Self‑Buffered Molecular Migration Strategy
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Springer Nature Singapore
Springer Nature Singapore Springer Nature Singapore

Moisture-Resistant Scalable Ambient-Air Crystallization of Perovskite Films via Self-Buffered Molecular Migration Strategy - Nano-Micro Letters

Ambient-air, moisture-assisted annealing is widely used in fabricating perovskite solar cells (PSCs). However, the inherent sensitivity of perovskite intermediate-phase to moisture—due to fast and spontaneous intermolecular exchange reaction—requires strict control of ambient humidity and immediate thermal annealing treatment, raising manufacturing costs and causing fast nucleation of perovskite films. We report herein a self-buffered molecular migration strategy to slow down the intermolecular exchange reaction by introducing a n–butylammonium bromide shielding layer, which limits moisture diffusion into intermediate-phase film. This further endows the notably wide nucleation time and humidity windows for perovskite crystallization in ambient air. Consequently, the optimized 1.68 eV-bandgap n-i-p structured PSC reaches a record-high reverse-scan (RS) PCE of 22.09%. Furthermore, the versatility and applicability of as-proposed self-buffered molecular migration strategy are certified by employing various shielding materials and 1.53 eV-/1.77 eV-bandgap perovskite materials. The n-i-p structured PSCs based on 1.53 eV- and 1.77 eV-bandgap perovskite films achieve outstanding RS PCEs of 25.23% and 19.09%, respectively, both of which are beyond of the state-of-the-art ambient-air processed PSCs.

As perovskite solar cells (PSCs) move toward commercialization, their extreme sensitivity to ambient moisture remains a major barrier to scalable, low-cost manufacturing. Now, researchers from Xidian University, led by Prof. Weidong Zhu and Prof. Chunfu Zhang, have developed a self-buffered molecular migration strategy that enables moisture-resistant, ambient-air crystallization of perovskite films—achieving record efficiencies without the need for strict humidity control.

Why Self-Buffered Molecular Migration Matters

  • Moisture Tolerance: A BABr shielding layer slows intermolecular exchange between perovskite intermediates and ambient moisture, suppressing premature crystallization and impurity formation.
  • Broad Process Windows: Enables high-quality film formation under 60–80% relative humidity and extended air exposure times (up to 60 min).
  • Scalable and Cost-Effective: Eliminates the need for glovebox environments and tight humidity control, reducing manufacturing complexity and cost.

Innovative Design and Features

  • Surface Shielding Layer: n-Butylammonium bromide (BABr) forms a hydrophobic barrier that modulates solvent–moisture interactions during ambient annealing.
  • Enhanced Crystallinity: Promotes larger grain size, higher phase purity, and reduced defect density in final perovskite films.
  • Versatile Chemistry: Strategy successfully extended to other shielding agents (MACl, PEACl, CF3-PEABr, etc.) and multiple bandgaps (1.53, 1.68, 1.77 eV).

Applications and Performance

  • Record Efficiency: 1.68 eV-bandgap PSCs achieve 22.09% PCE in ambient air (50–60% RH), the highest reported for this bandgap under air processing.
  • Excellent Stability: Retains 94% of initial PCE after 1000 h in 60–80% RH, outperforming control devices.
  • High Reproducibility: Devices fabricated across 30–80% RH and 10–55 min air exposure consistently exceed 20.5% PCE.

Conclusion and Outlook

This work introduces a universal, scalable strategy for ambient-air perovskite crystallization, unlocking wider processing windows, higher efficiencies, and improved stability for next-generation photovoltaic manufacturing. It marks a critical step toward industrial-grade perovskite solar cells processed in open air.

Stay tuned for more innovations from Prof. Weidong Zhu and Prof. Chunfu Zhang’s team at Xidian University!

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Solar Cells
Technology and Engineering > Electrical and Electronic Engineering > Electrical Power Engineering > Photovoltaics > Solar Cells
Perovskites
Physical Sciences > Materials Science > Materials for Energy and Catalysis > Perovskites
Materials for Energy and Catalysis
Physical Sciences > Materials Science > Materials for Energy and Catalysis
Energy Harvesting
Technology and Engineering > Biological and Physical Engineering > Microsystems and MEMS > Energy Harvesting
  • Nano-Micro Letters Nano-Micro Letters

    Nano-Micro Letters is a peer-reviewed, international, interdisciplinary and open-access journal that focus on science, experiments, engineering, technologies and applications of nano- or microscale structure and system in physics, chemistry, biology, material science, and pharmacy.