Sustainable processes and effective strategies for waste management, recycling, and degradation of elastomers

This review focuses on the degradation processes of elastomers, primarily concerning natural and synthetic rubber.
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Recent advances in sustainable degradation processes of elastomers: a comprehensive review - Reviews in Environmental Science and Bio/Technology

This review focuses on the degradation processes of elastomers, primarily concerning natural and synthetic rubber. The thermal, mechanical, and physical degradation processes are explained in general terms. The chemical (depolymerization by metathesis) and biological (biodegradation) processes are discussed in more detail, and degradation mechanisms are proposed. The future of biotechnology offers promising opportunities to revalorize both natural rubber and synthetic elastomers through the recovery of biodegradation products. Metathesis depolymerization is attractive not only from the perspective of green chemistry but also from the viewpoint of circularity, as it leads to more efficient, user-friendly, and environmentally friendly reactions. This review addresses rubber waste management, the life cycle of elastomers, and recycling. The circular economy and sustainability in elastomers are discussed, and we propose a scoring of the environmental impacts of elastomer degradation processes. Biological treatments yield the best results regarding the impacts generated, with the second-best and third-best options being chemical depolymerization by metathesis and mechanical processes. Pyrolysis is the least recommended option as it requires high process temperatures, long reaction times, and high energy consumption, with increased greenhouse gas emission generation, and involves high economic and environmental costs. These processes can be used individually or in combination to reuse, recycle, or recover elastomer waste for energy and support the 4R framework’s goals of reducing, reusing, recycling, and recovery, presenting significant opportunities for sustainable waste management. Graphical abstract

What are elastomers?

Within the classification of materials, we find polymers, which include thermoplastics (the most widely used plastics), thermosets, and elastomers. Elastomers are polymers known for their excellent elasticity, chemical stability, and resistance to bending, abrasion, and compression. They include natural rubbers, synthetic rubbers, and polyurethanes, which are versatile materials used in various applications such as latex or nitrile gloves, tires, shoe soles, hoses, coatings, insulation, masks, gaskets and seals, dental and biomedical devices, as well as automotive and engineering parts.

What is the current issue with elastomer waste?

The main problem with these rubber-based materials is that, once they reach the end of their useful life or stop functioning, they are discarded in landfills or dumps, where they accumulate and contribute to environmental pollution. This is because most of them take hundreds to thousands of years to decompose. Additionally, there is no classification system for these elastomers, unlike common plastics such as PET (1), polyethylene (2 and 4), PVC (3), polypropylene (5), or polystyrene (6), which can be sorted and recycled.

Methods for waste management, recycling, and degradation of elastomers

Traditional approaches to rubber waste management mainly involve collecting, incinerating, disposing of in landfills or open dumps, or shredding or grinding the rubber into powder. To address this issue, various degradation processes have been studied in recent decades, including mechanical, physical, thermal, chemical, and biological methods; however, some of these processes—primarily mechanical, physical, and thermal—require specialized equipment, high temperatures, pressure, solvents, or do not fully degrade the material (Figure 1). One of the most promising chemical methods for breaking down elastomers and rubbers is metathesis degradation (metathesis depolymerization). This process is appealing not only because it aligns with sustainable chemistry but also due to its contribution to circularity, as it enables more efficient, controlled reactions under mild conditions, results in complete degradation of the material, and allows for the design and production of new compounds or raw materials for bio-based polymers, non-petroleum polymers, or other new materials.

Figure 1. Processes for degrading and recycling elastomers can be used alone or together to reuse, recycle, or recover elastomer waste for energy.

  

Environmental factors to consider in the recycling and degradation processes of elastomers

  • Toxicity: This evaluates the potential damage that degradation products may cause to living organisms, as well as the toxicity of the materials and substances used in the process.
  • Persistence: This measures how long degradation products remain in the environment.
  • Bioaccumulation: This factor evaluates the extent to which degradation products accumulate in the food chain.
  • Microplastic Formation: This measures the potential for degradation processes to produce microplastics, which are small plastic particles (between 1 μm and 5 mm) that can cause environmental and health problems.
  • Greenhouse Gas (GHG) Emissions: This factor measures the amount of greenhouse gases released during the degradation process, including carbon dioxide (CO₂), methane (CH₄), nitrous oxide (N₂O), and fluorinated gases.
  • Resource Consumption: This evaluates the extra resources needed to handle the degradation process, such as energy or raw materials.
  • Waste Generation: This refers to the quantity of waste generated during the degradation process.
  • Impact on Soil and Water Quality: This evaluates how degradation products affect soil and water quality.

 

Among the various degradation processes studied, biological treatments produce the best results in terms of impact; the second-best option is mechanical processes, and the third-best is chemical depolymerization by metathesis. Pyrolysis, a thermal process, is the least recommended option because it requires high process temperatures, long reaction times, and high energy consumption, generates greenhouse gas emissions, and involves high economic and environmental costs. Metathesis depolymerization is highly attractive, not only from the perspective of green chemistry but also of circularity, as it enables more efficient, user-friendly, and environmentally friendly reactions.

Currently, actions are underway to develop effective strategies for waste management, recycling, and the degradation of elastomers

Dr. Manuel Burelo from Instituto Potosino de Investigación Científica y Tecnológica A.C. (IPICYT) in Mexico, in collaboration with the National Autonomous University of Mexico (UNAM) and Tecnologico de Monterrey, has developed a chemical process for depolymerizing elastomers via metathesis. This process is applicable to natural and synthetic rubbers such as NR, IR, BR, SBR, and NBR, as well as industrial waste from rubber or elastomers, including latex, nitrile, and neoprene gloves. This process controls the molecular weight, chemical structure, and functional groups of the resulting products. It produces value-added compounds, including diols, polyols, macrodiols, polyesters, diamines, and polyamides, among others, with various functional groups. These new compounds can be used to develop materials, polymers, and copolymers, serve as raw materials or reaction intermediates, or be employed in fine chemicals, biomedical applications, or polyurethane industries (Figure 2).

Figure 2. Process for depolymerizing elastomers via metathesis, applicable to natural and synthetic rubbers [3,4].

 


Manuel Burelo thanks Prof. Piet N.L. Lens, editor of the journal Reviews in Environmental Science and Bio/Technology, for the invitation to publish this blog post. MB also thanks the co-authors of the cited articles for their support in developing this research. Some of the information was obtained from the cited references.


  

References

  1. Reviews in Environmental Science and Bio/Technology, 2025, 24, 339–375. https://doi.org/10.1007/s11157-025-09724-8
  2. Macromolecular Materials and Engineering, 2025, 310, e00147. https://doi.org/10.1002/mame.202500147
  3. Polymer Degradation and Stability, 2024, 227, 110874. https://doi.org/10.1016/j.polymdegradstab.2024.110874
  4. Polymer Degradation and Stability, 2019, 166, 202-212. https://doi.org/10.1016/j.polymdegradstab.2019.05.021

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