Host–Guest Inversion Engineering Induced Superionic Composite Solid Electrolytes for High‑Rate Solid‑State Alkali Metal Batteries

Host–Guest Inversion Engineering Induced Superionic Composite Solid Electrolytes for High‑Rate Solid‑State Alkali Metal Batteries
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Host–Guest Inversion Engineering Induced Superionic Composite Solid Electrolytes for High-Rate Solid-State Alkali Metal Batteries - Nano-Micro Letters

Composite solid electrolytes (CSEs) are promising for solid-state Li metal batteries but suffer from inferior room-temperature ionic conductivity due to sluggish ion transport and high cost due to expensive active ceramic fillers. Here, a host–guest inversion engineering strategy is proposed to develop superionic CSEs using cost-effective SiO2 nanoparticles as passive ceramic hosts and poly(vinylidene fluoride-hexafluoropropylene) (PVH) microspheres as polymer guests, forming an unprecedented “polymer guest-in-ceramic host” (i.e., PVH-in-SiO2) architecture differing from the traditional “ceramic guest-in-polymer host”. The PVH-in-SiO2 exhibits excellent Li-salt dissociation, achieving high-concentration free Li+. Owing to the low diffusion energy barriers and high diffusion coefficient, the free Li+ is thermodynamically and kinetically favorable to migrate to and transport at the SiO2/PVH interfaces. Consequently, the PVH-in-SiO2 delivers an exceptional ionic conductivity of 1.32 × 10−3 S cm−1 at 25 °C (vs. typically 10−5–10−4 S cm−1 using high-cost active ceramics), achieved under an ultralow residual solvent content of 2.9 wt% (vs. 8–15 wt% in other CSEs). Additionally, PVH-in-SiO2 is electrochemically stable with Li anode and various cathodes. Therefore, the PVH-in-SiO2 demonstrates excellent high-rate cyclability in LiFePO4|Li full cells (92.9% capacity-retention at 3C after 300 cycles under 25 °C) and outstanding stability with high-mass-loading LiFePO4 (9.2 mg cm−1) and high-voltage NCM622 (147.1 mAh g−1). Furthermore, we verify the versatility of the host–guest inversion engineering strategy by fabricating Na-ion and K-ion-based PVH-in-SiO2 CSEs with similarly excellent promotions in ionic conductivity. Our strategy offers a simple, low-cost approach to fabricating superionic CSEs for large-scale application of solid-state Li metal batteries and beyond.

Composite solid electrolytes (CSEs) promise safer, energy-dense batteries, yet room-temperature conductivities ≥1 mS cm-1 still rely on costly, moisture-sensitive active ceramics. Now, researchers at Southeast University (China), led by Prof. Long Pan and Prof. Zheng-Ming Sun, overturn the conventional “ceramic-guest-in-polymer-host” paradigm through host–guest inversion engineering, creating a “PVH-in-SiO2” architecture that delivers 1.32 × 10-3 S cm-1 at 25 °C with only 2.9 wt % residual solvent—a 10× leap over passive-ceramic CSEs and competitive with best-in-class oxides/sulfides.

Why This Electrolyte Matters

  • Superionic Highways: 158 nm SiO2 nanoparticles densely wrap interconnected PVDF-HFP micro-spheres, maximizing continuous SiO2/PVH interfaces where DFT shows Li+ diffusion barriers as low as 0.26 eV (vs 0.51 eV for SiO2/SiO2).
  • Solvent-Lite: 2.9 wt % residual solvent (8–15 wt % typical) suppresses Li-metal side reactions while 87 % free-TFSI- (Raman) ensures high mobile-ion concentration.
  • Universal Alkali-Ion: Identical protocol yields 3.0 × 10-4 S cm-1 (Na+) and 2.6 × 10-4 S cm-1 (K+)—14× & 64× boosts versus polymer-only analogues.
  • Scalable & Flexible: 11 cm-diameter, foldable films cast from water/acetone in minutes; provisional patent filed (CN202310061247.3).

Electrochemical Performance

  • LiFePO4|PVH-in-SiO2|Li (25 °C)
    – 157 mAh g-1@ 0.1C; 92.9 % retention after 300 cycles at 3C (capacity fade <0.025 % per cycle).
    – High-loading (9.2 mg cm-2) cathode: 136 mAh g-1, 92 % retention/100 cycles.
  • NCM622|PVH-in-SiO2|Li (4.3 V cut-off)
    – 147 mAh g-1@ 0.2C, >100 cycles with 99.9 % CE.
  • Na & K Full-Cells
    – NVP|PVH-in-SiO2-Na|Na: 95 mAh g-1, 86 % retention/500 cycles @ 0.5C.
    – KPB|PVH-in-SiO2-K|K: 84 % retention/500 cycles; PVH-K cells fail within 5 cycles.

Mechanistic Insights

SS-NMR tracking of 6Li shows 53 % of Li+ resides at SiO2/PVH interfaces after cycling (vs 2 % initially). MD simulations give Li+ diffusion coefficient 3.3 × 10-9 cm2 s-1 in PVH-in-SiO2, 3× steeper MSD slope than SiO2-in-PVH. Finite-element modeling visualizes current density 102–103 mA cm-2 localized along interfacial highways, confirming they dominate bulk transport.

Challenges & Next Steps

Thickness reduction to ≤25 µm and ceramic volume fraction optimization (currently 41 %) are underway to push areal capacity >3 mAh cm-2 with Ni-rich cathodes. Roll-to-roll coating trials with industry partners target pilot-scale pouch cells (2 Ah) by late-2025.

This host–guest inversion strategy turns low-cost, passive SiO2 into a superionic scaffold, offering a universal, solvent-lean platform for solid-state Li, Na and K batteries without the price or moisture penalties of active ceramics.

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Batteries
Physical Sciences > Materials Science > Materials for Energy and Catalysis > Batteries
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