In Situ Partial‑Cyclized Polymerized Acrylonitrile‑Coated NCM811 Cathode for High‑Temperature≥100 °C Stable Solid‑State Lithium Metal Batteries

Published in Chemistry and Materials

In Situ Partial‑Cyclized Polymerized Acrylonitrile‑Coated NCM811 Cathode for High‑Temperature≥100 °C Stable Solid‑State Lithium Metal Batteries
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In Situ Partial-Cyclized Polymerized Acrylonitrile-Coated NCM811 Cathode for High-Temperature ≥ 100 °C Stable Solid-State Lithium Metal Batteries - Nano-Micro Letters

High-nickel ternary cathodes hold a great application prospect in solid-state lithium metal batteries to achieve high-energy density, but they still suffer from structural instability and detrimental side reactions with the solid-state electrolytes. To circumvent these issues, a continuous uniform layer polyacrylonitrile (PAN) was introduced on the surface of LiNi0.8Mn0.1Co0.1O2 via in situ polymerization of acrylonitrile (AN). Furthermore, the partial-cyclized treatment of PAN (cPAN) coating layer presents high ionic and electron conductivity, which can accelerate interfacial Li+ and electron diffusion simultaneously. And the thermodynamically stabilized cPAN coating layer cannot only effectively inhibit detrimental side reactions between cathode and solid-state electrolytes but also provide a homogeneous stress to simultaneously address the problems of bulk structural degradation, which contributes to the exceptional mechanical and electrochemical stabilities of the modified electrode. Besides, the coordination bond interaction between the cPAN and NCM811 can suppress the migration of Ni to elevate the stability of the crystal structure. Benefited from these, the In-cPAN-260@NCM811 shows excellent cycling performance with a retention of 86.8% after 300 cycles and superior rate capability. And endow the solid-state battery with thermal safety stability even at high-temperature extreme environment. This facile and scalable surface engineering represents significant progress in developing high-performance solid-state lithium metal batteries.

As electric vehicles, aerospace and underground instruments demand energy-dense power that survives extreme heat, the cathode–electrolyte interface in solid-state lithium metal batteries (SSLMBs) becomes the weakest link. Now, a National University of Defense Technology team led by Prof. Qingpeng Guo and Prof. Chunman Zheng unveils an ultrathin, ion-electron dual-conductive skin that keeps Ni-rich NCM811 stable even at 100 °C. Their work, published in Nano-Micro Letters, offers a scalable polymerization-cyclization recipe ready for roll-to-roll production.

Why the New Coating Matters
High-Temperature Resilience: In-cPAN-260@NCM811 retains 86.8 % capacity after 300 cycles at 60 °C and 75 % after 100 cycles at 100 °C—far above the failure point of conventional oxide cathodes.
Dendrite & Cracking Shield: A 12–15 nm cPAN network coordinates with surface Ni, raising the Ni-migration barrier from 2.83 eV to 3.36 eV and suppressing intergranular fracture under 4.3 V.
Mixed Conduction: Partially graphitized cPAN delivers 0.14 S cm-1 electronic and 1.22 × 10-4 S cm-1 ionic conductivity, cutting charge-transfer resistance by 40 %.

Innovative Design & Features
In-situ Polymerization: Acrylonitrile polymerizes directly on NCM811 in LiFSI-containing solvent, ensuring conformal coverage without extra binders.
Controlled Cyclization: 260 °C air treatment converts 80 % of –CN into C=N/C=C conjugated rings, proven by FTIR, Raman and N 1s XPS.
PVDF-HFP/LAGP Composite Electrolyte: The 50 µm membrane provides 0.78 mS cm-1 at 60 °C and stable Li plating for 3000 h.

Applications & Safety Validation
Pouch-Cell Abuse Tests: LED arrays stay lit after folding, cutting and nail penetration; volume expansion <1 % versus 570 % for liquid cells during 90 °C storage.
ARC Calorimetry: Self-heating onset rises from 160.9 °C (liquid) to 255.6 °C (solid), with peak runaway temperature dropping 60 %.
Rate Capability: 163 mAh g-1 at 0.1 C, 140 mAh g-1 at 1 C, and only 15.7 mV polarization shift after 50 cycles.

Challenges & Outlook
The team highlights the need for thinner coatings (<5 nm) to push energy density above 400 Wh kg-1 and for continuous coating lines compatible with dry-electrode calendaring. Future research will couple real-time impedance monitoring with AI-driven cyclization control to extend cycle life beyond 1 000 at 120 °C.

This facile surface-engineering strategy opens a commercially viable route for thermally robust, high-energy SSLMBs in extreme-environment applications.

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Batteries
Physical Sciences > Materials Science > Materials for Energy and Catalysis > Batteries
Electrochemistry
Physical Sciences > Chemistry > Physical Chemistry > Electrochemistry
Solid-State Chemistry
Physical Sciences > Chemistry > Physical Chemistry > Solid-State Chemistry
Surfaces, Interfaces and Thin Film
Physical Sciences > Materials Science > Surfaces, Interfaces and Thin Film
Nanoscale Design, Synthesis and Processing
Physical Sciences > Materials Science > Nanotechnology > Nanoscale Design, Synthesis and Processing
  • Nano-Micro Letters Nano-Micro Letters

    Nano-Micro Letters is a peer-reviewed, international, interdisciplinary and open-access journal that focus on science, experiments, engineering, technologies and applications of nano- or microscale structure and system in physics, chemistry, biology, material science, and pharmacy.