Turning Automotive Waste into Value: Bioleaching Iron and Zinc with Acidithiobacillus thiooxidans

Metal waste from the automotive industry is a growing challenge. We used Acidithiobacillus thiooxidans, an acid-loving bacterium, to recover 99% of Zn and Fe from galvanized scrap in 72 h. This fast, low-cost bioleaching method offers a sustainable path for metal recovery and waste valorization.
Turning Automotive Waste into Value: Bioleaching Iron and Zinc with Acidithiobacillus thiooxidans
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The ever-growing need for sustainable metal recovery has prompted scientists to explore low-energy biotechnological solutions. In this study, we report the successful use of Acidithiobacillus thiooxidans to remove 99% of zinc and iron from galvanized steel waste generated by the automotive industry in Mexico.

Using Starkey medium and mild incubation conditions, the process achieved full metal removal within 72 hours. This biotreatment also resulted in the production of sulfuric acid and sulfate, confirming sulfur oxidation as the driving mechanism. Compared to traditional methods, this bioleaching approach is faster, cleaner, and more energy-efficient—offering a scalable alternative for industrial waste valorization.

This work is the first to demonstrate complete recovery of Zn and Fe from galvanized automotive waste using A. thiooxidans, highlighting the promise of microbial biotechnology in addressing global sustainability challenges through circular economy strategies.

Methods and Results Summary

Acidithiobacillus thiooxidans, an acidophilic sulfur-oxidizing bacterium, was cultured in Starkey medium adjusted to pH 3 and supplemented with elemental sulfur. Galvanized steel waste from the automotive industry (Interacero S.A. de C.V.) was milled and sieved to a particle size of 2 mm. Bioleaching experiments were conducted using 0.5% (w/v) of solid waste in 125 mL Erlenmeyer flasks containing 30 mL of medium and inoculated with 3×10⁸ CFU/mL of the bacterium. Flasks were incubated at 30 °C and 180 rpm for 7 days.

Metal concentrations were measured by ICP-OES before and after treatment. A complete (99-100%) removal of iron and zinc was achieved within 72 hours. Additionally, sulfate levels increased steadily (up to 20,161 mg/L), and sulfuric acid reached 0.2 M by 168 hours. The drop in pH confirmed active microbial sulfur oxidation driving the bioleaching process.

👉 Read more about how microbial metabolism is redefining waste treatment and resource recovery.

https://camjol.info/index.php/NEXO/article/view/15994

#Bioleaching #CircularEconomy #EnvironmentalBiotech #SustainableMining #MetalRecovery #SpringerNatureCommunities

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