Water‑Restrained Hydrogel Electrolytes with Repulsion‑Driven Cationic Express Pathways for Durable Zinc‑Ion Batteries

Published in Chemistry and Materials

Water‑Restrained Hydrogel Electrolytes with Repulsion‑Driven Cationic Express Pathways for Durable Zinc‑Ion Batteries
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Water-Restrained Hydrogel Electrolytes with Repulsion-Driven Cationic Express Pathways for Durable Zinc-Ion Batteries - Nano-Micro Letters

The development of flexible zinc-ion batteries (ZIBs) faces a three-way trade-off among the ionic conductivity, Zn2+ mobility, and the electrochemical stability of hydrogel electrolytes. To address this challenge, we designed a cationic hydrogel named PAPTMA to holistically improve the reversibility of ZIBs. The long cationic branch chains in the polymeric matrix construct express pathways for rapid Zn2+ transport through an ionic repulsion mechanism, achieving simultaneously high Zn2+ transference number (0.79) and high ionic conductivity (28.7 mS cm−1). Additionally, the reactivity of water in the PAPTMA hydrogels is significantly inhibited, thus possessing a strong resistance to parasitic reactions. Mechanical characterization further reveals the superior tensile and adhesion strength of PAPTMA. Leveraging these properties, symmetric batteries employing PAPTMA hydrogel deliver exceeding 6000 h of reversible cycling at 1 mA cm−2 and maintain stable operation for 1000 h with a discharge of depth of 71%. When applied in 4 × 4 cm2 pouch cells with MnO2 as the cathode material, the device demonstrates remarkable operational stability and mechanical robustness through 150 cycles. This work presents an eclectic strategy for designing advanced hydrogels that combine high ionic conductivity, enhanced Zn2+ mobility, and strong resistance to parasitic reactions, paving the way for long-lasting flexible ZIBs.

Flexible zinc-ion batteries promise safe, low-cost storage, yet hydrogel electrolytes force a three-way trade-off among high ionic conductivity, fast Zn2+ transport and suppressed water-induced side reactions. Now a CityU–Fuzhou University team led by Prof. Wenjun Zhang, Prof. Guo Hong and Prof. Chengkai Yang unveils PAPTMA, a cationic hydrogel whose quaternary-ammonium branches build repulsion-driven “express pathways” that deliver 28.7 mS cm-1 conductivity and 0.79 Zn2+ transference number while locking water into a low-activity state—yielding > 6000 h reversible plating/stripping and 150-cycle pouch-cell stability under 0–360° bending.

Why PAPTMA Matters

  • Triple-Breakthrough Design
    – Long –N+R3side-chains create cationic express lanes: AIMD shows Zn2+–amide distance widens from 1.98 Å (PAM) to 3.84 Å, cutting hopping barriers.
    – SO42- immobilisation (Zn–O distance 2.08 Å vs 1.32 Å in PAM) suppresses anion polarization, doubling tZn2+ to 0.79 while maintaining σ = 28.7 mS cm-1.
    – Interfacial-bound water (92 % medium H-bond, 19 % strong H-bond) curbs HER: H2 evolution 72 ppm vs 421 ppm in PAM; corrosion current 0.30 mA cm-2 vs 3.36 mA cm-2.
  • Mechanical & Interfacial Robustness
    – Tensile strength 96 kPa @ 680 % strain; lap-shear adhesion to Zn 50 kPa (2× PAM), leaving gel residue after failure—mechanically pinning the metal surface.
    – In-situ optics at 10 mA cm-2 show flat Zn deposits; nucleation overpotential only 23 mV vs 76 mV for PAM.
  • Cell-Level Validation
    – Symmetric Zn|Zn: 6060 h @ 1 mA cm-2, 1240 h @ 8 mA cm-2, 1000 h @ 71 % DoD—3–6× lifespan of best literature hydrogels.
    – Full-cell vs δ-MnO2: 127 mAh g-1 after 1 000 cycles (0.5 A g-1, 76 % retention); 4 × 4 cm2 pouch delivers 206 Wh kg-1 (MnO2 basis) for 150 cycles with zero capacity loss under 360° bending.

Outlook

The team is now scaling 30 µm-thin PAPTMA membranes via roll-to-roll UV curing and validating −15 °C ↔ 60 °C operation for wearable and grid-storage modules. By turning ionic repulsion into a transport engine and bound water into a stability shield, the work offers a universal design rule for long-life, high-rate flexible aqueous batteries.

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Batteries
Physical Sciences > Materials Science > Materials for Energy and Catalysis > Batteries
Electrochemistry
Physical Sciences > Chemistry > Physical Chemistry > Electrochemistry
Gels and Hydrogels
Physical Sciences > Materials Science > Soft Materials > Gels and Hydrogels
Nanoscale Design, Synthesis and Processing
Physical Sciences > Materials Science > Nanotechnology > Nanoscale Design, Synthesis and Processing
  • Nano-Micro Letters Nano-Micro Letters

    Nano-Micro Letters is a peer-reviewed, international, interdisciplinary and open-access journal that focus on science, experiments, engineering, technologies and applications of nano- or microscale structure and system in physics, chemistry, biology, material science, and pharmacy.