Catalysis‑Induced Highly‑Stable Interface on Porous Silicon for High‑Rate Lithium‑Ion Batteries

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Catalysis‑Induced Highly‑Stable Interface on Porous Silicon for High‑Rate Lithium‑Ion Batteries
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Catalysis-Induced Highly-Stable Interface on Porous Silicon for High-Rate Lithium-Ion Batteries - Nano-Micro Letters

Abstract Silicon stands as a key anode material in lithium-ion battery ascribing to its high energy density. Nevertheless, the poor rate performance and limited cycling life remain unresolved through conventional approaches that involve carbon composites or nanostructures, primarily due to the un-controllable effects arising from the substantial formation of a solid electrolyte interphase (SEI) during the cycling. Here, an ultra-thin and homogeneous Ti doping alumina oxide catalytic interface is meticulously applied on the porous Si through a synergistic etching and hydrolysis process. This defect-rich oxide interface promotes a selective adsorption of fluoroethylene carbonate, leading to a catalytic reaction that can be aptly described as “molecular concentration-in situ conversion”. The resultant inorganic-rich SEI layer is electrochemical stable and favors ion-transport, particularly at high-rate cycling and high temperature. The robustly shielded porous Si, with a large surface area, achieves a high initial Coulombic efficiency of 84.7% and delivers exceptional high-rate performance at 25 A g−1 (692 mAh g−1) and a high Coulombic efficiency of 99.7% over 1000 cycles. The robust SEI constructed through a precious catalytic layer promises significant advantages for the fast development of silicon-based anode in fast-charging batteries.

Silicon anodes promise 3,579 mAh g-1—ten times the capacity of graphite—but swell 300 % on each charge, ripping the solid-electrolyte interphase (SEI) and killing batteries within a few hundred cycles. Now, researchers from Shanghai University, Fudan University and partners, led by Dr. Yingying Lv and Prof. Yongyao Xia, have added a 3-nm “catalytic skin” that forces the electrolyte itself to build a rock-solid, LiF-rich SEI exactly where it is needed. The result: a porous-Si particle that survives 1,000 cycles at 20 A g-1 and still delivers 692 mAh g-1 at 25 A g-1—rates that fry conventional Si powders.

Why the Catalytic Interface Matters
Molecular Concentration → In-situ Conversion: Defect-rich Al–Ti oxide Lewis-acid sites selectively adsorb fluoroethylene-carbonate (FEC) inside 4.9 nm mesopores, pre-concentrating it before catalytic cleavage into LiF.
Self-Healing SEI: LiF content rises from 90.6 → 93.1 at% during cycling, locking out fresh electrolyte attack and suppressing parasitic reactions.
High-Temperature Resilience: At 50 °C the same particle retains 80 % capacity after 500 cycles—double the life of commercial Si—while Coulombic efficiency stays > 98.9 %.

Innovative Design & Features
One-Pot Synthesis: AlSi20 alloy microspheres are mildly etched in alkaline TMAOH while TBOT hydrolyses; Al dissolves, Si porifies, and an amorphous Al–Ti–O layer co-grows in situ—no extra vacuum steps.
3–5 nm Oxide Skin: EPR and XAS confirm Ti3+/oxygen-vacancy pairs that lower the d-band centre, accelerating C–F bond scission and LiF precipitation.
Bimodal Pore Architecture: 4.9 nm mesopores buffer volume expansion; 50–80 nm macropores shorten Li+ diffusion paths, raising the effective diffusion coefficient by 100× versus dense Si.

Applications & Future Outlook
Extreme Fast-Charge: Half-cells deliver 1,730 mAh g-1 at 10 A g-1 and 692 mAh g-1 at 25 A g-1—enabling 5-min charge without pre-lithiation.
Practical Pouch Cells: A 3.2 mAh cm-2 p-Si@ATO || LiFePO4 pouch retains 77.4 % capacity over 50 cycles with 97.5 % average CE, validating scale-up.
Beyond Silicon: The “adsorb-then-catalyse” concept is substrate-agnostic; the same surface chemistry is being rolled out to micro-Sn and micro-Sb anodes for sodium-ion packs.

Challenges & Opportunities: The team is now optimizing Ti/Al ratio for 1,500 °C cycle abuse tests and pilot-line slot-die coating to meet automotive 10-min fast-charge targets.

This work rewrites the silicon-anode playbook—instead of fighting SEI fracture, let the electrode build its own armour. Stay tuned for more gigafactory-ready breakthroughs from Dr. Yingying Lv and Prof. Yongyao Xia!

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Batteries
Physical Sciences > Materials Science > Materials for Energy and Catalysis > Batteries
Electrochemistry
Physical Sciences > Chemistry > Physical Chemistry > Electrochemistry
Surfaces, Interfaces and Thin Film
Physical Sciences > Materials Science > Surfaces, Interfaces and Thin Film
Nanoscale Design, Synthesis and Processing
Physical Sciences > Materials Science > Nanotechnology > Nanoscale Design, Synthesis and Processing
Porous Materials
Physical Sciences > Chemistry > Physical Chemistry > Catalysis > Porous Materials
  • Nano-Micro Letters Nano-Micro Letters

    Nano-Micro Letters is a peer-reviewed, international, interdisciplinary and open-access journal that focus on science, experiments, engineering, technologies and applications of nano- or microscale structure and system in physics, chemistry, biology, material science, and pharmacy.