Lithium‑Ion Dynamic Interface Engineering of Nano‑Charged Composite Polymer Electrolytes for Solid‑State Lithium‑Metal Batteries

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Lithium‑Ion Dynamic Interface Engineering of Nano‑Charged Composite Polymer Electrolytes for Solid‑State Lithium‑Metal Batteries
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Lithium-Ion Dynamic Interface Engineering of Nano-Charged Composite Polymer Electrolytes for Solid-State Lithium-Metal Batteries - Nano-Micro Letters

Composite polymer electrolytes (CPEs) offer a promising solution for all-solid-state lithium-metal batteries (ASSLMBs). However, conventional nanofillers with Lewis-acid–base surfaces make limited contribution to improving the overall performance of CPEs due to their difficulty in achieving robust electrochemical and mechanical interfaces simultaneously. Here, by regulating the surface charge characteristics of halloysite nanotube (HNT), we propose a concept of lithium-ion dynamic interface (Li+-DI) engineering in nano-charged CPE (NCCPE). Results show that the surface charge characteristics of HNTs fundamentally change the Li+-DI, and thereof the mechanical and ion-conduction behaviors of the NCCPEs. Particularly, the HNTs with positively charged surface (HNTs+) lead to a higher Li+ transference number (0.86) than that of HNTs− (0.73), but a lower toughness (102.13 MJ m−3 for HNTs+ and 159.69 MJ m−3 for HNTs−). Meanwhile, a strong interface compatibilization effect by Li+ is observed for especially the HNTs+-involved Li+-DI, which improves the toughness by 2000% compared with the control. Moreover, HNTs+ are more effective to weaken the Li+-solvation strength and facilitate the formation of LiF-rich solid–electrolyte interphase of Li metal compared to HNTs−. The resultant Li|NCCPE|LiFePO4 cell delivers a capacity of 144.9 mAh g−1 after 400 cycles at 0.5 C and a capacity retention of 78.6%. This study provides deep insights into understanding the roles of surface charges of nanofillers in regulating the mechanical and electrochemical interfaces in ASSLMBs.

Solid-state lithium-metal batteries (SSLMBs) are the holy-grail of next-generation energy storage, but their commercialization has been stymied by dendrite growth, fragile interfaces, and the ion-conductivity vs. mechanical-strength trade-off. Now, researchers from Sichuan University, led by Prof. Yu Wang and Prof. Xuewei Fu, have introduced a “lithium-ion dynamic interface (Li+-DI)” strategy that turns charged halloysite nanotubes (HNTs) into nano-interfacial engineers, delivering composite polymer electrolytes (NCCPEs) that are simultaneously super-tough, highly conductive, and dendrite-suppressing.

Why Surface Charge Engineering Matters

  • Breaks the Toughness–Conductivity Trade-off:
    Positively charged HNT+ creates a soft-and-tough Li+-DI, boosting toughness by >2000 % while maintaining 0.19 mS cm-1 ionic conductivity and a record-high Li+ transference number (0.86).
  • LiF-Rich SEI on Demand:
    HNT+ lowers the LUMO of TFSI-, steering its preferential decomposition into a LiF-rich, mechanically robust SEI that suppresses dendrites and enables 700 h of symmetric-cell cycling at 0.2 mA cm-2.
  • Universal Cathode Compatibility:
    Li|NCCPE|LFP retains 78.6 % capacity after 400 cycles (0.5 C); Li|NCCPE|NCM811 delivers 74.4 % retention after 200 cycles at 4.4 V—outperforming most reported PVDF-based electrolytes.

Key Innovations

  • Charged 1D Nanofillers:
    Electrostatic self-assembly of PDDA (HNT+) or hexametaphosphate (HNT-) tailors zeta potential (+46 vs –43 mV), eliminating nanotube agglomeration and creating percolated ion highways inside 40 µm-thin membranes.
  • Dynamic Li+ Bridge:
    DFT and TS-DFT reveal that HNT+ anchors TFSI-, forcing Li+ to hop through an anion-rich, solvent-assisted pathway with 0.69 eV barrier—35 % lower than uncharged interfaces.
  • Scalable Solution Processing:
    Doctor-blading + vacuum drying yields binder-free, flexible films compatible with roll-to-roll fabrication and existing Li-ion infrastructure.

Mechanistic Insights

  • Anion-Rich Solvation Sheath:
    Raman + ss-NMR show HNT+ promotes CIP/AGG species (57 %) vs HNT- (41 %), weakening Li+–solvent coordination and widening the electrochemical window to 4.8 V.
  • Dendrite-Free Li Plating:
    SEM/XPS confirm smooth, dense Li deposits with >91 % Coulombic efficiency and 2× higher LiF content—no dead Li or dendrites even at 1 mA cm-2.
  • Inner-Tube Nano-Confinement:
    1D HNT lumen acts as a DMF reservoir, plasticizing the interface and relieving stress during volume expansion, extending cycle life under practical areal loadings (3.5–4 mAh cm-2).

Future Outlook

  • Next-Gen SSLMBs:
    The Li+-DI concept is material-agnostic—transferable to LLZO, MOF, or polymer fibers—offering a universal toolbox for solid-state Na, Zn, and multivalent batteries.
  • Fast Commercialization:
    With low-cost halloysite, eco-friendly processing, and record performance, NCCPEs are poised to bridge the lab-to-market gap for safe, energy-dense EV and grid-storage packs.
  • AI-Driven Optimization:
    Machine-learning integration of surface-charge descriptors could accelerate the discovery of next-wave nanofillers and push energy densities beyond 400 Wh kg-1.

This work establishes surface-charge engineering as a paradigm shift in composite electrolyte design, transforming inert nanofillers into active interfacial architects for dendrite-free, long-life solid-state batteries.

Stay tuned for more breakthroughs from Prof. Yu Wang and the Sichuan University team!

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Batteries
Physical Sciences > Materials Science > Materials for Energy and Catalysis > Batteries
Electrochemistry
Physical Sciences > Chemistry > Physical Chemistry > Electrochemistry
Surfaces, Interfaces and Thin Film
Physical Sciences > Materials Science > Surfaces, Interfaces and Thin Film
Nanocomposites
Physical Sciences > Materials Science > Nanotechnology > Nanobiotechnology > Nanomaterial > Nanocomposites
Solid-State Chemistry
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